As you search for the next company to take on your machining project, one thing you should also consider is saving money. Despite the size of the project, minimizing costs is your primary objective and Bates Machine, your local Dallas CNC machine shop understands comprehensively how critical low-cost solutions are for any machining project.
CNC machining main aim is to continuously deliver high-precision, end-user parts ideal for various applications. A CNC Machine’s ability to accommodate constrained complex features accurately and repetitively is why it is considered a critical innovation in the manufacturing industry. However, the final product is just as good as the materials used to make it. In selecting the right material, two factors always determine the end: Cost and Functionality.
Why CNC Machine Shops Matter Today
For those not familiar with CNC, the acronym stands for computer numerical control. This is a specific formulation that works with manufacturing. Numerical designs are put into the software of a machine, and the machine then goes forward with continues flow to work with several elements. Traditional machines have been replaced by automated solutions. These traditional options include lathes, shaping machines, routers, vertical mills, and more. Computer aided solutions have several advantages, especially if you focus on the time element overall.
The Continuous Push for CNC
Let’s say you were to hire a good cnc machine shop today. You would give them your design, and they would implement that right away. If you needed 100,000 pieces, for instance, they would program their machines to work on this automatically, and can continuously manage production for 24 hours a day. Think about this in a different manner. If you were to have a traditional machining process, with someone that was working on each element manually, they would be working 8 hours a day. A person can only work around 8 to 10 hours a day manually operating a single machine, and that can’t be good.
However, when you match up what a CNC automated machine can do versus a manual machine, there’s no comparison. By having an automated process work 24 hours a day, you can see production time drop off, and quality remain exactly the same over time. That means no mistakes over the course of production, versus manual mistakes which are human error. Human error may not be high, but compared to computer aided solutions, the difference can be staggering.
Perhaps one of the best things about a good cnc machine shop is that they are continually improving their software. CNC machines have software elements that get updates. These updates are great because they can speed up the manufacturing process for nearly any company. Whether you need to build a great deal of parts, or just a few things, you’ll find that there’s a faster production value with new software. An individual can learn new things. However, you’ll find that a computer upgrade could speed up the output faster, and easier than waiting for a human to learn the latest techniques. Continual improvements make automation so much easier to work with, and of course, it saves time.
One of the best ways that a company can save time is through the use of CNC mills. A mill can give one employee the role of managing several machines at once. Because they are mostly automated, one just programs the machine and lets it do the work. They can supervise many machines at once, and ensure that quality is being done at the other side. Most machines don’t even need any replacement elements, with the sole exception being cutting machines. They may need new blades after a while, but other than that, many processes can be done in uniform, while supervised with less employees overall. This is something that cannot be done with manual machines. Manual machines require plenty of people to maintain proper quality and management. Without that, there may be holes in the production, which is not a good thing in moving forward with production.
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